Minsik Hur home built balloon

 

 

Thank you for visiting my homepage.
I will introduce how to build my own balloon and ballooning in this page.
Even though current content is not enough to let you know the whole process of building my balloon, this page will be regularly updated to make you interested in ballooning.
Feel free to give your advice on making home-built balloon.

 

Have a nice day and soft landing.

Minsik Hur (hotair@naver.com)

 First Experience

 Here, I would like to introduce my hobby, ballooning. My first experience was in 1988 when I was in the military service.  

I was on board of C130 troop transport plane. I did not know how long I was on the plane because I didn't have a watch. "5 minutes to jumping". "1 minute to jumping". "Be in front of the door". After jump master's signal, we stood in the aisle hanging our lives on the plane. With go-signal, 40 personnel jumped down from the two doors at the same time. I felt it was a blink.

I felt like flying to the opposite side of the plane. I counted minutes waiting for opening parachute. "1, 2, 3, 4, check!" I saw upward and found my parachute opened. "God!" I found that I was still alive without being nervous and afraid. It was like a moment. I saw downward. The world looked like mine. I felt free and the mountains looked like small hills where I played with my friends long time ago. I looked around. All my fellows were hanging in the air. They were swinging like a pendulum. They shouted each other. "Go that way, I will go this way." All the beginners were afraid of colliding in the air.

I should try to land. I felt like falling free at enormously high speed when I felt close to the ground. I turned my parachute to the direction of wind and safely landed. My first experience was completed in 1988 without knowing that flying in the air becomes my lifetime hobby.

For six years' military service, I experienced another motivation for ballooning. I belonged to Psychological Operation Group in National Defense. During the time, I sent a big balloon containing commodities and leaflets to the North Korea. Because of it, I spent years looking at the sky, measuring wind direction and speed, and flying balloons. One day, I felt I wanted to fly in the air. Without recognizing, I gave myself to ballooning. 

I flied in my balloon every weekend. My colleagues or someone who contacts me through my homepage join ballooning. Late afternoon on Friday, I leave Seoul with my balloon in my van, stay one night in the ballooning area, and finally balloon at dawn. I set pointer on the take-off area and open the balloon. I feed air by using a ventilator to inflate the balloon. I heated the air by using a burner. The air in the balloon gets hot and the air out of the balloon is still cold. Finally, lift is generated to make the balloon fly.

After taking off, colleagues look smaller and apartments look like spots on the ground. Clouds get closer to my hands and I feel I can walk on the clouds. Mountains get closer and I finally find the unknown world that I have wanted to reach after mountains and mountains since I was a little boy.

When I have colleagues on board, we talk over a cup of coffee. If you want to fly in the blue sky and let wind take yourself somewhere you dream of, try with your family and lovers together.

My Home-built Balloon

 Why is it a soccer ball?

 I have wanted to make my own balloon. I always think about the shape of my balloon. In 1998, so called IMF crisis, the company I worked for was hit by the national economic crisis and about to be closed. For one year, demonstration against shutdown went on. For almost one year, we had half day off or full day off. The staff had nothing to do whole day. Every day strangled our necks.

For those days, I was affected by the economic crisis and payment was reduced. But I thought I should make advantage of the hard times and made up my mind to make my balloon. But what shape? I wanted to symbolize my hope to recover the economic crisis which hit me and the whole country. Yes! Year 2002 World Cup!

1988 Seoul Olympic was a chance of Korea to show positive image to the world and a basis of economic development. I think Soccer Ball Hot-Air Balloon can be a symbol of second economic development and another chance to show positive image to the world which sees Korea as a failed country. And I think the soccer ball balloon will bring luck to me.

 

Design

 There was no record that Koreans designed hot-air balloons, but there were hot-air balloons built by Koreans by copying the design of balloons built in other countries. I thought that building a balloon by copying the balloon which was already built by others does not mean anything to me. So I made up my mind to design it myself.

I started collecting materials and thinking the way to build my balloon. First, I should calculate all the figures that would be used for designing. I used a calculator. Hundreds of times, recalculating was needed. I found something wrong and got nervous when I entered the same figure two times. If I did something wrong and I could not find it, there could be a possibility to do the whole process again after I cut fabric.

 Using CAD

 I thought calculating all the figures myself was waste of time. So I decided to use CAD. After office hours, I leaned how to use CAD. Even after that, redesigning was needed many times. Nevertheless, using CAD saved much time.

 Getting Materials

 I prepared a list of materials and bought them. Buying materials was not easy at all because there was no information on which fabric was produced by which Korean company. Every weekend I went to the Busan Jin market and the Daegu fabric market. I made phone calls to many companies hundreds of times which produces fabric.

 Cutting

 I cut the fabric according to the figures I calculated. I did it in the basement of the company building I worked for. A 1000m long fabric should be cut into 500 pieces. I spent more than 100 hours cutting.

 Sewing

 I spent several months sewing a 25,000m fabric. Industrial sewing machine was used. When the machine got out of order, I repaired it myself because I had no time to make a repairman to do it.

 Suspension Cable Length, etc.

 I calculated suspension cable length and skirt dimension with CAD. The figures were correct.

 Fabric Retention Test

 Safety was the most important factor to be considered. My balloon was designed based on FAR (Federal Aviation Regulations) 31. I found the materials complying with it. Fabric retention and sealing were tested by Korean Fabric Test Center. Finally, the completed balloon passed the test.

 Pentagons and Hexagons

 You can see 12 pentagons on a soccer ball. But I needed to draw 12 pentagons and 20 hexagons by hand on a white fabric. Originally, it was designed to be composed of 12 pieces of pentagons and 20 pieces of hexagons. But I worried the safety of the balloon and the imbalance of power inside the balloon if I sewed the pieces. So I decided to make a white balloon first and to draw them. But how could I do it? Every day after work, I had a close look at a soccer ball thousands of times. And finally I got the right way to do it.

 Completion

 After completing my balloon, I just felt calm. Now I think what I have been through to make was more exciting than what I found after completing my balloon.

 Test Flying

 I wanted to show my balloon to as many people as possible. So I tried to get the approval of Han River-side office to fly my balloon there. But it was not approved. Finally I flied my hot-air balloon at Hyun Ri, in Kyunki province. When my balloon was in the air, it did not look like a soccer ball. For one week, I repaired it. At Changwon, in Kyung-nam province, I saw the completed soccer ball-shaped hot-air balloon flying in the air.

 Registration

 Certification of safety was acquired from NAC December 16th 1999. My hot-air balloon was registered to Korean Ministry of Construction and Traffic (currently Ministry of Construction and Transportation). The registration number was S5046. My balloon became the first officially registered home-built balloon in Korean air sports history.